DC12iMT

AXILE

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 The DC12iMT is the most robust VMC in AXILE’s arsenal, perfectly suited for handling larger, lengthy workpieces. With a 1200 mm diameter built-in table and 2.5 tonnes maximum weight capacity, the DC12iMT is able to accommodate large and heavy 5ax components, while the 2,200 x 1,200 mm machine bed will take on board long and complex parts common in the aerospace, power generation, and die and mould industries. Its double-column bridge construction allows for greater rigidity, as well as greater control over thermal deformation. As a result, the DC12iMT is capable of deep cuts and complex contouring while maintaining utmost precision.

The DC12iMT is equipped with the ART™ intelligent monitoring system (hardware & software). Which enables the adoption of automation and optimises manufacturing productivity through real-time machining data, achieving sustainability in all aspects of business operations.

A snapshot of the AXILE DC12iMT:

  • Combines both milling and turning in one machine, greatly increasing operational flexibility

  • By reducing set-up times and potential clamping errors, the DC12MT can efficiently machine a wider variety of parts, especially cylindrical components
  • Laser measurement updated for turning tool applications

  • ART™ monitoring system (hardware & software)

  • Massive bridge supported on a one-piece base casting

  • Machine body made of high-quality cast iron

  • 3-guided Y-axis carriage to ensure speed and stability

     

  • Extremely rigid 4-guided Z-axis Box-in-Box designed RAM

     

  • Torque motor driven B (spindle) and C (table) axis

     

  • Large tool magazines as standard

     

  • Various pallet changer solutions as option

     

Technical specification
ARTâ„¢ - Intelligent monitoring & management
Value Added Functions

MODEL

 

UNIT

DC12iMT

STANDARD LINEAR AXES

X axis

mm

2200

Y axis

mm

1400

Z axis

mm

1000

STANDARD ROTARY AXIS

Built-in rotary table diameter

mm

Ø 1200

Full machine table

mm

2200 x 1200

Table load

kg

2500

B axis driven system (spindle head)

Swivel +/- 110°

Torque motor

C axis driven system (rotary table)

Rotary 360°

Torque motor

 STANDARD
 AXIS Drive

Maximum Feedrate

m/min

36

Lubrication type

 

Grease

STANDARD SPINDLE

Driven system

 

Built in

Maximum speed

rpm

20,000

Power S1/S6 (40%)

kW

60/73.1

Torque S1/S6 (40%)

Nm

119.4/145.4

Interface

 

HSK-T63 or HSK-T100 as an option

Bearing lubricant

 

Oil air

Water chiller ±0.2 degree

 

STD

STANDARD
ATC

Magazine capacity STD

Tools

90

Smart tool load station

 

STD

ROTARY TABLE

Maximum table rotation speed

rpm

800

Power

kW

S1 40.8

Torque

 

S1 3000 Nm, S6-40% 3960 N

 

All specifications are subject to change without prior notice.

 

RELIABILITY MAINTENANCE (RM): Unexpected downtime is the enemy of profitability. ARTTM delivers machine component diagnostics, machine lifetime estimation and consumables supply monitoring to prevent machine failure and eliminate unplanned downtime.

MANUFACTURING PROCESS (MP): Knowledge is power. ARTTM achieves superior data collection and analytics on machine status and utilisation rate, to deliver real-time information for optimised production strategies.

ENERGY MANAGEMENT (EM): Every penny counts. ARTTM enables manufacturers to monitor their power consumption, to identify ways to maximise energy efficiency and reduce expenditure.

INTELLIGENT MANAGEMENT (IM): ARTTM provides analytical information for managers to understand the machine performance and take immediate action to optimise the machines capacity.

3xhydraulic+1xpneumatic port interface on C axis table

 

STD

Air through spindle (wet/Dry rotary union) with solenoid to adjust air pressure

 

STD

Linear scales for X/Y/Z axis

 

STD

Preparation for oil mist collector (interface ready)

 

STD

EMC + Safety module for CE regulations

 

STD

LED signal lamp with 3 colours

 

STD

Electrical parts preparation for BLUM laser tool setter

 

STD

SMT function - TPC - Tool-tip Positioning Control

 

STD

SMT function - SVS - Spindle Vibration Supervision

 

STD

SMT function - AAC - Axial Accuracy Control

 

STD

DCM function (Dynamic Collision Monitoring)

Only applicable with Heidenhain control.

 

STD

Levelling pad (height adjustable)

 

STD

ART system, including:

- ART™ App

- Heidenhain RemoTools SDK

- Microsoft VISUAL STUDIO 2019 Pro

- Vibration sensors and amplifiers for lubricator       

- Bearing force sensors for axes               

- Charge amplifiers

- Smart sensor for energy management

- ifm AS-i or IO link for sensors

- ART™ analyzer (IPC)

- 2nd monitor

 

STD

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